What kind of trials and tribulations can alloy saw blades endure for a longer lifespan?
2024.06.14As industrial gear alloy saw blades, they are becoming increasingly important, such as aluminum profiles, aluminum templates, aluminum castings, and wood processing enterprises. So how are alloy saw blades made;
1. Adjust the tension of the alloy saw blade by hammering
Due to the characteristics of its own metal, alloy saw blades have different degrees of relaxation in the sawtooth area and saw body during actual production.
In general, the further away from the aperture of the alloy saw blade, the lower the relaxation in this area, while the closer to the aperture of the alloy saw blade, the higher the relaxation in these areas.
The difference in looseness of different parts of the saw blade is fatal for a single saw blade. Once the tension of the saw blade is not adjusted properly, it is inevitable that there will be deviation when using the saw blade.
In order to ensure that the tension of various parts of the alloy saw blade is at a reasonable level, alloy saw blade manufacturers generally use hammering to adjust the tension of the alloy saw blade.
In fact, when hammering the alloy saw blade, in addition to manual hammering, we can also use a roller press to adjust it. However, currently, the use of manual hammering is still mainstream.
From above, it is not difficult to see that the production and maintenance of alloy saw blades are far from being as simple as people imagine. For manufacturers of alloy saw blades, there are too many things that need to be done to ensure that the quality of each alloy saw blade leaves the factory can meet the standards.
2. Why do many saw blades experience tilting during use?
Our Bajun cutting tools have been in the alloy saw blade industry for 27 years, and we have found that many customers have the problem of first out swing when using saw blades. How can we solve this problem?
Caused by incorrect operation methods
The occurrence of deviation is not a quality issue with the saw blade, but is generally caused by improper use and operation of the saw blade.
Because when using a saw blade for cutting, there are generally dry and wet cutting methods. These two types of sawing methods, in the early stage, the quality of the workpiece sawed will not be inferior. But over time, the degree of wear on saw blades using wet cutting will be much smaller than those using dry cutting. Once the saw blade wears out, it not only fails to guarantee the cutting effect, but also causes the saw blade to sway.
3. What should we do when using an alloy saw blade to effectively prevent it from tilting?
Do a good job in cooling the saw blade. Due to the excellent thermal conductivity and environmental friendliness of the cutting fluid, coupled with the micro lubrication device using atomization to spray the cutting fluid, the usage amount per second is only 0.05 milliliters. This not only achieves the cooling effect, but also achieves the effect of more speed, better economy, which is a win-win situation.
Alloy saw blade, a multi blade tool that is overlooked by ordinary people and valued by profile processing enterprises. In order to ensure the service life and cutting performance of alloy saw blades, it is very important to choose a good saw blade factory in order to have a long service life and reduce factory costs.